The 1980 MGM Grand Hotel fire was linked to a specific issue with the
aluminum electrical conduit, which is similar to, and often colloquially called, Type AC (or "BX") cable, although the specific installation involved flexible metal conduit, likely made of aluminum. The issue was not with the cable type itself, but a combination of faulty installation and environmental factors:
- Improper Grounding: The system did not have a separate ground wire and was designed to use the metal conduit itself as the primary grounding path.
- Galvanic Corrosion: A copper refrigeration line was improperly routed into the same wall soffit as the aluminum electrical conduit. Due to constant vibration from the refrigeration unit, the copper pipe rubbed against and caused galvanic corrosion of the aluminum conduit over time, eventually breaking the grounding path and exposing the electrical conductors inside.
- Wire Abrasion: The wires inside the flexible conduit were improperly installed, possibly leading to insulation degradation due to friction and vibration.
- Ground Fault: When the bare electrical conductor eventually came into contact with the ungrounded metal conduit, a short circuit (ground fault) occurred. The lack of a proper ground path meant the circuit breaker did not immediately trip, allowing the conduit to become energized, glow red-hot, and ignite nearby combustible materials.
Therefore, the type of cable or conduit was a factor only because of the specific, improper installation methods and material interactions that compromised its ability to function safely as a grounding path. The incident highlighted the importance of proper grounding techniques and the dangers of mixing different types of metals in electrical systems, leading to significant changes in fire and building codes.
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