240V Crk with one leg switched

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ZCBee

Member
Location
Reno, NV
Does the code allow for a 240V circuit to have one hot leg switched and the other not? A driveway ice melt system is setup to do this and the mfg has told the homeowner this is allowed. I have never been allowed to do this and have had to use a 2 pole contactor in this situation. Am I missing something here?
 

jumper

Senior Member
Does the code allow for a 240V circuit to have one hot leg switched and the other not? A driveway ice melt system is setup to do this and the mfg has told the homeowner this is allowed. I have never been allowed to do this and have had to use a 2 pole contactor in this situation. Am I missing something here?

Yes the controller/t-stat can break only one leg, but ya still gotta have a disconnecting means. See 426.50 and .51
 

ZCBee

Member
Location
Reno, NV
Yes the controller/t-stat can break only one leg, but ya still gotta have a disconnecting means. See 426.50 and .51

So, the 240V ckt can have 120V out to heating elements 100% of time? Code does not require both legs to be open or closed together? Yes, the cb is 2 pole device.
 

jap

Senior Member
Occupation
Electrician
So, the 240V ckt can have 120V out to heating elements 100% of time? Code does not require both legs to be open or closed together? Yes, the cb is 2 pole device.

The application is no different than the workings of a 240v Photocell.


JAP>
 

ZCBee

Member
Location
Reno, NV
Industrial v home

Industrial v home

OK, thanks for the info. Just as a point of order, in industrial applications we have not built circuits like this for a long time, at least where I work, for personnel safety requirements. I think it is a good idea to kill both hot legs for safety whether it is in a homeowners yard or in a large scale industrial setting. Just my point of view. Thank you for the clarifications.
 

jumper

Senior Member
OK, thanks for the info. Just as a point of order, in industrial applications we have not built circuits like this for a long time, at least where I work, for personnel safety requirements. I think it is a good idea to kill both hot legs for safety whether it is in a homeowners yard or in a large scale industrial setting. Just my point of view. Thank you for the clarifications.

Why do you see this as unsafe? The controller is not the disco.

Most the 240V appliances in your house are wired this way ie stove, dryer, HVAC, etc.
 

ZCBee

Member
Location
Reno, NV
Why do you see this as unsafe? The controller is not the disco.

Most the 240V appliances in your house are wired this way ie stove, dryer, HVAC, etc.

Yes, but in a machine, where I have spent most of my career in, we don't allow two means of isolation, as in the single pole situation, where the disconnect and a controlling element are not of equal state, for personnel protection. I was mixing my uses. But, with that out of the way if by some set of circumstances this driveway melter is inadvertently accessed by unqualified personnel, and this is what we tried to prevent in our overkill situation in a facory, that being the human equation, a contactor is a cheap piece of insurance.
 

iwire

Moderator
Staff member
Location
Massachusetts
OK, thanks for the info. Just as a point of order, in industrial applications we have not built circuits like this for a long time, at least where I work, for personnel safety requirements. I think it is a good idea to kill both hot legs for safety whether it is in a homeowners yard or in a large scale industrial setting. Just my point of view. Thank you for the clarifications.

Training makes things safe, no one should be touching circuits not shut off at the disconnecting means.

As an industrial guy it might interest you to know that even today the NEC allows the use of a two pole motor starter to control a three phase motor. As a rule I don't see anyone doing this anymore but it is good to know this so you will not be surprised by it.

430.84 Need Not Open All Conductors. The controller
shall not be required to open all conductors to the motor.

Exception: Where the controller serves also as a disconnecting
means, it shall open all ungrounded conductors to
the motor as provided in 430.111
 

jap

Senior Member
Occupation
Electrician
OK, thanks for the info. Just as a point of order, in industrial applications we have not built circuits like this for a long time, at least where I work, for personnel safety requirements. I think it is a good idea to kill both hot legs for safety whether it is in a homeowners yard or in a large scale industrial setting. Just my point of view. Thank you for the clarifications.

For what it's worth, whether allowed by code or not, I agree with you.

I've never been a fan of "not breaking all ungrounded legs through a contact" device either.
If I run a 240v heat blanket through a thermostat you can bet there will be a contactor involved somewhere breaking all current carrying legs going to it.

JAP>
 

iwire

Moderator
Staff member
Location
Massachusetts
For what it's worth, whether allowed by code or not, I agree with you.

I've never been a fan of "not breaking all ungrounded legs through a contact" device either.
If I run a 240v heat blanket through a thermostat you can bet there will be a contactor involved somewhere breaking all current carrying legs going to it.

JAP>

The only reason it would be less safe to only break one pole is if untrained persons are working on it.

Typically when I wired 240 electric baseboard I would choose a DP T-stat with marked off position so it can serve as the disconnecting means but that was a choice to avoid putting breaker locks on the panel.
 

ZCBee

Member
Location
Reno, NV
The only reason it would be less safe to only break one pole is if untrained persons are working on it.

Typically when I wired 240 electric baseboard I would choose a DP T-stat with marked off position so it can serve as the disconnecting means but that was a choice to avoid putting breaker locks on the panel.

Okay, the training on the home and commercial side verses the industrial side is different from what I can make out from the conversation. My perspective is like this:

We have had to find ingenious means to keep personnel out of circuitry and here is why. My coworker has their production supervisor breathing down his or her respective neck to "make the numbers". The machine breaks just after the super chewed out my coworker. The coworker, fearful for her job, opens the control cabinet and starts pushing reset buttons and accidentally contacts a live circuit. She was just trying to do her job and all of the OSHA regulations in the world did not stop her from trying to keep her livelihood in tact and her supervisor happy. I therefore am ethically bound to do all in my power to make it human-nature proof as I can. And that sums up the training programs and engineering standards put in place becasue this type of incidence has happened enough times to warrant a $300 contactor.

Modern interlocks have been engineered to remove this as much as possible, for safety/personnel protection. But, human nature is to outsmart something in its way of achieving success or a goal. I leave this to everyone's contemplation becasue the code is about protecting life and property only.

This scenario can bleed over into the homeowner realm just as easily. Say the homeowner hires a handy service who has some electrical training. The "some" part is the key element in this version. How the heck do you control the qualified personnel in a homeowner situation?

I have not seen a 2-pole mcc setup used for 3 phase circuits. My plant goes back to the mid 80's for some of its equipment and have not come across this usage. But, I bet that this would be a "Qualified Personnel" situation due to a 277V shock potential.
 

jap

Senior Member
Occupation
Electrician
Okay, the training on the home and commercial side verses the industrial side is different from what I can make out from the conversation. My perspective is like this:

We have had to find ingenious means to keep personnel out of circuitry and here is why. My coworker has their production supervisor breathing down his or her respective neck to "make the numbers". The machine breaks just after the super chewed out my coworker. The coworker, fearful for her job, opens the control cabinet and starts pushing reset buttons and accidentally contacts a live circuit. She was just trying to do her job and all of the OSHA regulations in the world did not stop her from trying to keep her livelihood in tact and her supervisor happy. I therefore am ethically bound to do all in my power to make it human-nature proof as I can. And that sums up the training programs and engineering standards put in place becasue this type of incidence has happened enough times to warrant a $300 contactor.

Modern interlocks have been engineered to remove this as much as possible, for safety/personnel protection. But, human nature is to outsmart something in its way of achieving success or a goal. I leave this to everyone's contemplation becasue the code is about protecting life and property only.

This scenario can bleed over into the homeowner realm just as easily. Say the homeowner hires a handy service who has some electrical training. The "some" part is the key element in this version. How the heck do you control the qualified personnel in a homeowner situation?

I have not seen a 2-pole mcc setup used for 3 phase circuits. My plant goes back to the mid 80's for some of its equipment and have not come across this usage. But, I bet that this would be a "Qualified Personnel" situation due to a 277V shock potential.


Uuuuhhhhhhh....... never mind. :)

JAP>
 

jap

Senior Member
Occupation
Electrician
A 2p contactor set up on a 480v 3ph motor would give you more than a 277v shock potential.

JAP>
 

jap

Senior Member
Occupation
Electrician
Same exact reason I'm not a fan of 240 and 480v controls either.

JAP>

For that matter you generally don't break both sides of the coil with a stop button on any type of standard 3 wire control.

JAP>
 

jap

Senior Member
Occupation
Electrician
The only reason it would be less safe to only break one pole is if untrained persons are working on it.

Typically when I wired 240 electric baseboard I would choose a DP T-stat with marked off position so it can serve as the disconnecting means but that was a choice to avoid putting breaker locks on the panel.

I'd have to gently disagree and say that not having that one leg energized at the point of use would be safer.
Not so much on an automated control as your talking about but just in general.


JAP>
 

iwire

Moderator
Staff member
Location
Massachusetts
I'd have to gently disagree and say that not having that one leg energized at the point of use would be safer.
Not so much on an automated control as your talking about but just in general.


JAP>

It's only safer if you don't know the rules right?

It seems you want others to exceed the rules (switch all poles) so that some can ignore the rules (not opening the disconnect, not checking for voltage)

I can't agree with that.
 
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