I have been studying Arc Fault circuit interrupters now since they were introduced in 2001. I can not tell you how "backwardly" and "upside down" the introduction of Arc Fault breakers were to the electrical community. Here are some observations.
1) Arc faults are a victim of the technology that bore them. They are an electronic product that suffers from "nuisance tripping" from all sorts of electronics products, new and old. They can be affected by newer LED technology, treadmill, receivers, computers, wall chargers, various lutron wall switches, antique hunter fans (the oil kind). Try telling a customer that the new product they bought can not be used on an arc fault.
2) The tools and training we have at our disposal is laughable. The intelliarc tool by Seimens while the best we got can not even distinguish between a parallel or series arc fault. There is a difference in finding these different types of arcs but our tools won't even tell us which type it is.
3) Arc faults accept faults and trip from arc faults and electronic noise that is on other circuits. There is no filter that isolates the fault to one circuit.Sometimes this caused multiple breakers to trip requiring hours and hours of trouble shooting often to not find a problem but a kitchen appliance that is putting out a false arc noise from its electronic board.
4)Arc faults suffer from the same problem as fuses did. It is easy for the customer to replace the arc fault breakers with a regular breaker after we leave. This leaves the customer unprotected. Don't forget other electricians might remove the arc fault breaker to get an easy service call
5)Arc faults trip one time but have five different possibilities of why the arc breaker tripped. Manufacturers could and should put an indicator for each type of fault to have a quicker trouble shooting time. Also, eliminate the "you have a bad AFCI" comment that most electricians like to give rather than actually trouble shoot
6)The minimum 5 amp thresh hold for tripping on a series arc event creates all sorts of havoc. The customer can not understand why they can not get a cause and effect for the tripping. While this makes us more valuable, the end result can be the customer defeating the AFCI by replacing.
7)Non-conformity among technologies among manufacturers. I understand about proprietary property, but there should be an AFCI committee that sets standards for all AFCI or its not a level playing field. Each manufacturer is independently trying to figure out what will cause nuisance tripping. I have builders who want certain brands over others because they think that brand will have less problems.
8)The testing of AFCI in real world conditions is questionable by what I have read
9) AFCIs do not stop glowing connections and do trip under all arcing conditions
10) AFCIs performance can be affected by distance from the panel.
11)AFCIs are affected by ethernet over power distribution systems. Audio and network companies use these all the time
12)AFCIs tripping when there is not a fault can lead to power going out that provides lighting presenting an unnecessary hazard
13)AFCIs can be affected by Hamm Radio systems
14)AFCIs can be affected by dirty power from the utility
15)AFCIs nuisance tripping can be caused by multiple electronic sources creating harmonic effects that are next to impossible to troubleshoot.
16)In new construction, the electrician 99% of the time bears the cost alone to troubleshoot and repair issues that are most of the time not his fault.