Cooper GFCI

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quogueelectric

Senior Member
Location
new york
brian john said:
The issue here is with the distance to the outside outlet. If it is mounted on the house I used CBs for the ones out in my yard I used point of use GFCI outlets.
2008 code will change this convenient thinking drastically. Why cant they invent an arc alarm??
 

ELA

Senior Member
Occupation
Electrical Test Engineer
gar said:
080905-1948 EST

ELA:

The circuit on the Levition is slightly different in the coil area from the National drawing.

On the National drawing change:
1. Move the MOV to the LINE side directly across the input terminals.
2. Move the top end of the coil to the LINE side of the hot breaker contact.
3. Move the bottom corner of the bridge to the line side of the neutral breaker contact.
4. Eliminate the breaker contact between the right corner of the bridge and the SCR anode. Replace it with a direct connection.

There can not be a sustained input to the SCR gate in this circuit because when the SCR is ON there is a short across the supply.

In the failed unit where the coil burned up the failure was either a shorted diode or SCR.

Note: the National circuit would disable power to the coil from the SCR once unlatched. But then one could not make the Leviton work because this series contact would prevent power getting to the electronics. Remember you can not latch the Leviton until the unlatch coil pulses the latching mechanism.

It appears that the devices have changed design over time and that the National schematic is not an accurate representation of the devices you have recently reverse engineered.
I liked the idea that the coil was removed from the circuit when tripped as in the National schematic. It makes sense that the more recent devices could have the issue of the coil burning up in the event of a shorted diode or shorted SCR.

Do you consider the current design a better one?


gar said:
Get some of these units and then you can more easily see how they operate.
.
Right after I finish my beer :grin:


gar said:
I measured the coil inductance a 1 kHz with the plunger in the coil. It was 20.1 MH. At 60 Hz this is an inductive reactance of 7.5 ohms.

Also note the coil is in series with the AC supply to the bridge, but the SCR is on the DC side. This allows one SCR be conductive on either half cycle of the line.
.
Yes I see that now

Gar,
Do you have a lot of free time at your job?
I appreciate your determination and your sharing of the results. ;)
 

gar

Senior Member
Location
Ann Arbor, Michigan
Occupation
EE
080906-1332 EST

ELA:

From a philosophical perspective I sort of like what Leviton and Cooper are doing. That is: you can not latch the contacts without performing a relatively complete circuit test at the time of RESET.

If there is a failure, then does it matter if the coil burns up? Maybe not because the part will not be repaired anyway.

I think the most important criteria, if possible, is that a failure cause unlatching.

In the Leviton if the 15 k test resistor was to fail it would not be possible to RESET the GFCI. This is a rather good fail safe mode. I believe the P&S can be RESET whether the electronics works or not.

.
 

gar

Senior Member
Location
Ann Arbor, Michigan
Occupation
EE
080907-1440 EST

Bill:

Anything on the load side of the GFCI that causes a difference in the neutral current relative to hot line current in excess of the threshold limit will cause the GFCI to trip.

If a conductive path from the load side neutral to the ECG shunts enough (greater than about 5 MA) of the load current from the neutral, then the device will trip.

If I get a 1000 V AC source from somewhere and reference this to the neutral at the service entrance, connect a resistor of about 125,000 ohms (about 8 MA) between the 1000 V and either one of the load side current wires, then the GFCI will trip.

It does not matter how we produce the unbalanced current thru the current transformer of the GFCI, if it is above the threshold, then trip occurs.

Since the detection method is a current transformer any reasonable DC level does not trip it.

.
 

wptski

Senior Member
Location
Warren, MI
gar said:
080907-1440 EST

Bill:

Anything on the load side of the GFCI that causes a difference in the neutral current relative to hot line current in excess of the threshold limit will cause the GFCI to trip.

If a conductive path from the load side neutral to the ECG shunts enough (greater than about 5 MA) of the load current from the neutral, then the device will trip.

If I get a 1000 V AC source from somewhere and reference this to the neutral at the service entrance, connect a resistor of about 125,000 ohms (about 8 MA) between the 1000 V and either one of the load side current wires, then the GFCI will trip.

It does not matter how we produce the unbalanced current thru the current transformer of the GFCI, if it is above the threshold, then trip occurs.

Since the detection method is a current transformer any reasonable DC level does not trip it.

.
gar:

A N-G short on the line side doesn't cause a GFCI to trip, correct? Or meaning a GFCI that's the last receptacle on a branch circuit.
 

gar

Senior Member
Location
Ann Arbor, Michigan
Occupation
EE
080907-1721 EST

Bill:

A GFCI that is at the end of a circuit, meaning no other devices connected to the load terminals, but with a load plugged into the front slots of the receptacle, and a jumper wire from the neutral load terminal to the EGC or possibly a water faucet will divert some of the load neutral current to the EGC and cause the GFCI to trip.

I could plug an extension cord into this outlet, go outside, put a small load on the extension cord, like a 10 W bulb, and run a wire from the extension cord neutral to a screwdriver pushed into the ground and maybe trip the GFCI. This depends upon the relative resistance of the earth back to the service grounding electrode. If ground resistance is 10 ohms thru the above path and the extension cord neutral resistance is 0.1 ohms then the load current needs to be above 100*5 = 500 MA to get 5 MA thru the earth. This will likely take a 50 W or more load to trip the breaker. It all depends upon relative resistances. Certainly if it is from the hot wire to earth it will trip.

.
 

gar

Senior Member
Location
Ann Arbor, Michigan
Occupation
EE
080907-1756 EST

Bill:

I reread your question. Any short from neutral or hot that are on the input (line side) of the GFCI to an EGC point will not trip the GFCI because this does not cause a unbalanced current thru the GFCI.

There could be transient voltages generated by such a short that might trip a GFCI due to noise generation, but it would not be caused by an unbalanced current.

.
 

wptski

Senior Member
Location
Warren, MI
gar:

Have seen many responses here about tripping GFCI's and one thing that's always suggested is a N-G short in the wiring.

I constructed a end of the line GFCI, put a 100W light on it, shorted N-G and nothing happened. Connect the same load to the "load" terminals of same GFCI, short N-G and it trips.
 

gar

Senior Member
Location
Ann Arbor, Michigan
Occupation
EE
080907-1923 EST

Bill:

Your experiment confirms the description I provided above. Your load could be on the slots on the front face of the GFCI and connect the short from the load neutral terminal to the EGC, or short from the remaining neutral slot to the EGC and tripping will occur.

When using a direct short like this about 1/2 of the neutral current flows back thru the current transformer and the other half thru the EGC connection. Thus, for a 100 W bulb something under 0.5 A.

Just visualize two incoming wires going thru a current transformer. In the Leviton there is an MOV directly across the line terminals before the current transformer. All other circuitry is connected after the current transformers except one wire from the line side neutral to a test switch contact. The other side of the test switch connects thru a 15 k resistor to the hot line on the output side (load side) of the current transformer. When this switch is closed the 15 k resistor provides an 8 MA unbalanced current thru the current transformer.

All electronics are powered from the hot and neutral lines following the current transformer but before the breaker contacts. When in the tripped state there is no connection of hot and neutral to either the front slots or to the load terminals and there is no continuity between the load terminals and the front slots.

.
 

wptski

Senior Member
Location
Warren, MI
gar:

Not sure if your not getting me or I'm not getting you?:rolleyes:

If I create a end of line GFCI and plug in a 100W light into it. Short G-N termainals, nothing happens, short N-G prongs on the plug and it trips. If you short G to the N on the load termainal, it trips.

So if a end of line GFCI is tripping, it can't be caused by N-G short in the wiring to the GFCI. It's either what's plugged into it or itself is defective.

Here's a good one for you.:D A Home Depot purchased "Shock Buster" plug in GFCI, when tripped, 50VDC from a insulation tester RESET's it!:confused:
 

quogueelectric

Senior Member
Location
new york
ptonsparky said:
NE did not adopt the 08 so I am lagging behind on the update studies. Can you send me to a code section?
2008 requires almost everything residential to be tr and either gfci or arcfault at the same time. Pony up and prepare customers for sticker shock. Take a code change class. Or get it in dribs and drabs .
 

gar

Senior Member
Location
Ann Arbor, Michigan
Occupation
EE
080908-0600 EST

Bill:

I believe we are saying the same thing.

Whether a load is on the load terminals or the front slots there is no difference when the Leviton GFCI is in the RESET state. All the respective load side points are connected together.

The front ground pin sockets and the EGC (ground) terminal are always connected RESET ot TRIPPED.

If I create a end of line GFCI and plug in a 100W light into it. Short G-N termainals, nothing happens, short N-G prongs on the plug and it trips. If you short G to the N on the load termainal, it trips.
By "Short G-N terminals, nothing happens" I assume you mean the line side neutral to the EGC, and this can be any EGC anywhere. Yes, I agree this should not cause a trip.

"short N-G prongs on the plug and it trips." Yes, I agree because some of the load current is shunted around the current transformer and an unbalance exists thru the current transformer.

"If you short G to the N on the load termainal, it trips." Yes, I agree for the same reason. Until tripped the neutral prongs are connected to the load neutral terminal. So shorting from either a neutral prong or load side neutral terminal to an EGC anywhere you are running a parallel path to the neutral wire thru the current transformer but outside of the current transformer.

Note also if you short the line side neutral to the load side neutral this will cause a trip with a load present.

When you short to the EGC you are really connecting to the line side neutral back at the service entrance.

So if a end of line GFCI is tripping, it can't be caused by N-G short in the wiring to the GFCI. It's either what's plugged into it or itself is defective.
Absolutely correct.

Here's a good one for you. A Home Depot purchased "Shock Buster" plug in GFCI, when tripped, 50VDC from a insulation tester RESET's it!
I have not seen one of these.

.
 

gar

Senior Member
Location
Ann Arbor, Michigan
Occupation
EE
080908-1904 EST

TOOL_5150:

Do you still have the failed Leviton.

Do you know how to find the bridge diodes and test them?
Same question for the SCR?

.
 

ELA

Senior Member
Occupation
Electrical Test Engineer
Gar,
I would enjoy a short video of you shorting a bridge diode and/or the SCR in one of your previously tested devices, so that we can observe how long it takes for the coil to burn up :grin:
 

gar

Senior Member
Location
Ann Arbor, Michigan
Occupation
EE
080908-2027 EST

ELA:

The wire on the Leviton coil appears to be 0.010" or smaller. That is #30 or smaller. The caliper tips are slightly rounded and I can not get around the wire. The fusing current for #30 copper is listed as 10 A. #36 (0.005") is 3.6 A.

A failed diode will place about 120/50 = 2.4 A thru the coil, and a densely packed coil will burn out at a lower current than a straight wire.

I do not want burn up my coil.

The P&S coil is a much higher resistance, thus a more sensitive latch.

.
 

ELA

Senior Member
Occupation
Electrical Test Engineer
gar said:
080908-2027 EST

ELA:

I do not want burn up my coil.

.

Come on Gar,
Live a little ;)

I think that would be a fun video. I am curious how dramatically it might fail -based on Tool_5150s comments of being blow apart.
 

ELA

Senior Member
Occupation
Electrical Test Engineer
Leviton GFCI backdoor

Leviton GFCI backdoor

Hey Gar,

I was looking over a Leviton 7599 and lookie what I found!

You can reset these devices without power to the unit.
(As you previously mentioned, power is normally required to feed the test switch and to energize the latch solenoid during a reset).

This "backdoor" allows you to manually press on the solenoid plunger at the same time you push the reset button and the latch reset can thus be accomplished.
7599backdoorR.jpg
 
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