. But they will only agree to install the new generator breaker if MDGF is used, which can't be done without replacing.
I don't see how you can go your own way on this. You have to go in the direction the manufacturer supports. There is no new generator without MDGF trip ? There are the liability and warranty issues of not following the manufacturer's instructions.
Does the new generator replace an old generator for a like to like swap ? Is there is already a connection point on the main bus for the old generator ? Was the existing protection controls all connected and operational, functional?
There is so much to look at and consider before even ... Look for some fresh eyes and minds. This is a very specialized and highly engineered area.
The main service you have A and B main transformers with a tie, MTM ? Are A and B on the same primary circuit or is there some redundancy where A is up when B is down, true dual primary? How often does the power go out, when it does what is the cost?
If you have or can get a true dual primary from the utility, A is isolated from outages on B, statistically, downtime on the facility is a lot less.
With the new microprocessor protective controls, is it possible to get a new controls package for the breakers using as much of the existing installed equipment as possible?
You want to run the plant on generator when the utility is out. Or just maintain power to critical loads and wait for the utility to come back? How often does power loss happen and how long is it out? The utility may be able to improve the reliability or isolation of your existing circuit.