How to size branch circuit OCPD and conductors for this

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electrofelon

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Cherry Valley NY, Seattle, WA
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Electrician
What is the correct way to size the branch circuit conductors and OCPD for this machine? Should I see what the HP of the motor is and look it up in the NEC tables and add 25%?
 

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What is the correct way to size the branch circuit conductors and OCPD for this machine? Should I see what the HP of the motor is and look it up in the NEC tables and add 25%?
I would use the KW÷480×1.25. Which would be a 60 amp breaker with #6's. I'll be interested to see what someone else says. It's a good question. Not sure my answer is right........

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Yes. 22kW /.746 = 29.46HP. Use the NEC tables for FLA to size conductors based on 30HP. Use the 45FLA only for sizing the OL heaters if you are supplying them, and for sizing the fuses or CB.
 
According to T430.250 a 30 HP @ 460 volts has an FLC of 40 amps so minimum conductor size is 40*125% = 50 amps. Could be #8 THHN with 75° terminals.
 
I realize we should use the table for conductor sizwe but if the unit requires a 45 amp fla then I would use that and not 40 amps.

The overcurrent protective device usually, depending on a few factors, can be sized 250% of the fla. 430.52
 
I would use the KW÷480×1.25. Which would be a 60 amp breaker with #6's. I'll be interested to see what someone else says. It's a good question. Not sure my answer is right........

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I'm thinking a 60A breaker will not hold on startup, I'd probably use a 90 or 100. I would go with #6 or larger wire depending on how far the motor is from the panel.
 
A little more sleuthing shows that this is a Gardner - Denver Variable Speed oil free compressor and it likely has a cooling fan and/or lube pump that runs constant speed in addition to the main compressor motor, explaining why the nameplate says 45A. If so, you need to get hold of the installation manual and find the "MCA" and / or "MOCP" values for the entire SYSTEM.

MCA = Minimum Circuit Ampacity; i.e. conductor size
MOCP = Maximum Over Current Protection; i.e. circuit breaker or fuse.

Gardner Denver doesn't provide manuals on-line, you will need to call their local distributor most likely.
 
I'd base everything off the nameplate load of 45 amps. That should have power factor and efficiency built into it.

The 22kW might be motor output, might be compressor output.

Add: I guess it says motor capacity, but is likely output rating not input rating.
 
I realize we should use the table for conductor sizwe but if the unit requires a 45 amp fla then I would use that and not 40 amps.

The overcurrent protective device usually, depending on a few factors, can be sized 250% of the fla. 430.52

I agree
if nameplate (45) > (30 HP, 40 A) table I would use np to size conductors, #6
ol's obviously nameplate
cb i/t < 250%, so not a big deal, 100 vs 112 (110 or 125), use the 100

perhaps the 45 A is not only motor?
 
I'd base everything off the nameplate load of 45 amps. That should have power factor and efficiency built into it.

The 22kW might be motor output, might be compressor output.

Add: I guess it says motor capacity, but is likely output rating not input rating.

the 22 kw is 'installed motor capacity'
 
the 22 kw is 'installed motor capacity'
I figured that out after initial reply. But I bet that is rating of output shaft, once you figure out power factor and efficiency the rated input KVA is higher, and ultimately is the 45 amps @ 460 volts.
 
I figured that out after initial reply. But I bet that is rating of output shaft, once you figure out power factor and efficiency the rated input KVA is higher, and ultimately is the 45 amps @ 460 volts.

kva = sqrt3 460 45 = 35.9

pf x eff = 22/35.9 = 0.61, pretty low, typ is 0.8 range
 
Jraef brought up good points re: cooling and lube oil pumps. How would these small motors typically be protected? Internal fuses? I'd presume they are pretty small and even a dead short would fry either before tripping the unit's main breaker/fuses. Or would they be mechanically driven from the main motor?
 
Jraef brought up good points re: cooling and lube oil pumps. How would these small motors typically be protected? Internal fuses? I'd presume they are pretty small and even a dead short would fry either before tripping the unit's main breaker/fuses. Or would they be mechanically driven from the main motor?

That's something Ive never been clear on. When do I need to provide NEC overload protection for something that has a motor in it? Does the manufacturer take care of that? Am I supossed to dive into and dissect the whole thing and see if it supplied to meet the NEC? It would be nice if everything was supplied with the data like HVAC equipment, as Jraef mentioned. I often don't see that provided.
 
How to size branch circuit OCPD and conductors for this

If I recall correctly, “VS” in the model number indicates variable speed as in VFD. If air-cooled, it will have an additional fan motor. This fan motor should have its own IEC starter with overloads and fuses. The amps on the nameplate should include everything at full load.
 
That's something Ive never been clear on. When do I need to provide NEC overload protection for something that has a motor in it? Does the manufacturer take care of that? Am I supossed to dive into and dissect the whole thing and see if it supplied to meet the NEC? It would be nice if everything was supplied with the data like HVAC equipment, as Jraef mentioned. I often don't see that provided.

did it come with a UL listed panel? if so, take a look at the schematics and see what, if anything is provided.

430.32 covers which overload protections are suitable for continuous duty motors over and under 1 HP.
 
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