Max HP from 5 HP motor

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Sahib

Senior Member
Location
India
obviously
since suction lift is usually in feet

NPSHA = Atmospheric pressure(converted to head) + static head + surface pressure head - vapor pressure of your product - loss in the piping, valves and fittings

  • Static head = 5 feet
  • Atmospheric pressure = pressure x 2.31/sg. = 14.7 x 2.31/1 = 34 feet absolute
  • Gage pressure = 0
  • Vapor pressure of 68°F. water converted to head = pressure x 2.31/sg = 0.27 x 2.31/1 = 0.62 feet
  • Looking at the friction charts:
    • 100 gpm flowing through 2 inch pipe shows a loss of 17.4 feet for each 100 feet of pipe or 17.4/10 = 1.74 feet of head loss in the piping
    • The K factor for one 2 inch elbow is 0.4 x 1.42 = 0.6 feet
  • Adding these numbers together, 1.74 + 0.6 = a total of 2.34 feet friction loss in the pipe and fitting.
NPSHA (net positive suction head available) = 34 + 5 + 0 - 0.62 - 2.34 = 36.04 feet
Of course, it assumes the pump suction is below water level.
 

Phil Corso

Senior Member
Here is a relatively simple rule-of-thumb to calculate temp-rise when operating a motor at higher than its nameplate rating:

The change in temp-rise above ambient is the rated value times the square of the service factor!

Example... if motor has a rated temp-rise of 40o above ambient, and is be operated at a 1.15 service-factor, then, the expected temp-rise will be about 1.152 x 40oC... say 53oC!

Phil Corso
 

GoldDigger

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Staff member
Location
Placerville, CA, USA
Occupation
Retired PV System Designer
Derived from I squared heating being higher by square and temp rise being proportional to rejected heat?

Sent from my XT1585 using Tapatalk
 

junkhound

Senior Member
Location
Renton, WA
Occupation
EE, power electronics specialty
Here is a relatively simple rule-of-thumb to calculate temp-rise when operating a motor at higher than its nameplate rating:

The change in temp-rise above ambient is the rated value times the square of the service factor!

Example... if motor has a rated temp-rise of 40o above ambient, and is be operated at a 1.15 service-factor, then, the expected temp-rise will be about 1.152 x 40oC... say 53oC!

Phil Corso

Ah, but if one puts 10X the amount of cooling air thru the motor and uses it at a SF of 2X, is the temp rise only 40*4/10 = 16C ? Just kicking the can......:angel:

Or, going by a typical forced air chart for static fins on electronic heat sinks, 10X air = about 1/3 dT, and it is asymptotic at about 1/3, more airflow than 10X helps very little on basic finned heat sinks from low flow design point, probably a function of boundary layer.

Or, how maybe much does the added turbulence by the rotor aid in internal cooling.

FWIW external frame temp of example motor has a temp rise of just 12 C, with airflow of > 1000 CFM, no idea what the normal airflow in a 184T frame motor is. Don't have an internal thermocouple installed.
 

GoldDigger

Moderator
Staff member
Location
Placerville, CA, USA
Occupation
Retired PV System Designer
Ah, but if one puts 10X the amount of cooling air thru the motor and uses it at a SF of 2X, is the temp rise only 40*4/10 = 16C ? Just kicking the can......:angel:

Or, going by a typical forced air chart for static fins on electronic heat sinks, 10X air = about 1/3 dT, and it is asymptotic at about 1/3, more airflow than 10X helps very little on basic finned heat sinks from low flow design point, probably a function of boundary layer.

Or, how maybe much does the added turbulence by the rotor aid in internal cooling.

FWIW external frame temp of example motor has a temp rise of just 12 C, with airflow of > 1000 CFM, no idea what the normal airflow in a 184T frame motor is. Don't have an internal thermocouple installed.

Just kicking the can back, that 16C would be correct if the only resistance to heat flow was at the interface between the motor parts and the ambient air.
There will also be a substantial temperature drop between center of winding and the parts of the case where the air flows.
How the numbers actually pencil out for that case, I do not know. But there are definitely limits to what you can do be adding air cooling at room temperature.
 
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