Maximum Size Breaker for #12 Branch

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Re: Maximum Size Breaker for #12 Branch

430.62 Rating or Setting ? Motor Load.
(A) Specific Load. A feeder supplying a specific fixed motor load(s) and consisting of conductor sizes based on 430.24 shall be provided with a protective device having a rating or setting not greater than the largest rating or setting of the branch-circuit short-circuit and ground-fault protective device for any motor supplied by the feeder [based on the maximum permitted value for the specific type of a protective device in accordance with 430.52, or 440.22(A) for hermetic refrigerant motor-compressors], plus the sum of the full-load currents of the other motors of the group.

440.22 Application and Selection.
(A) Rating or Setting for Individual Motor-Compressor. The motor-compressor branch-circuit short-circuit and ground-fault protective device shall be capable of carrying the starting current of the motor. A protective device having a rating or setting not exceeding 175 percent of the motor-compressor rated-load current or branch-circuit selection current, whichever is greater, shall be permitted, provided that, where the protection specified is not sufficient for the starting current of the motor, the rating or setting shall be permitted to be increased but shall not exceed 225 percent of the motor rated-load current or branch-circuit selection current, whichever is greater.
As long as the feeder is supplying only the AC unit then the feeder conductors are not required to be any larger than the branch circuit conductors.

Now I am going to bed.
 
Re: Maximum Size Breaker for #12 Branch

Bob,
I always wondered if the motor overloads are the final OCP?
They can't be as they only provide "overload" protection, and not "overcurrent" protection.
So the breaker is an option to the unit and installed inside it (with an external handle).
In my opinion that is a local disconnect and not the branch circuit OCPD. Installing a disconnect at the load end of a circuit does not change the circuit from a branch circuit to a feeder.
Don
 
Re: Maximum Size Breaker for #12 Branch

Tryinghard,
With all this said the supply from the panelboard is a feeder to the fused disconnect which then has branch circuit to the unit.
I don't agree. That fused disconnect is not providing protection for the supply circuit, it is protecting the equipment.
Branch Circuit. The circuit conductors between the final overcurrent device protecting the circuit and the outlet(s).
The installation of a OCPD that provides protection for the equipment, does not make the supply circuit a feeder.
Don
 
Re: Maximum Size Breaker for #12 Branch

Originally posted by don_resqcapt19:
Bob,
I always wondered if the motor overloads are the final OCP?
They can't be as they only provide "overload" protection, and not "overcurrent" protection.
Morning Don, I had always looked at "overcurrent" and "overload" as interchangeable terms but separate from short and ground fault protection.

Not trying to argue just asking questions. :)
 
Re: Maximum Size Breaker for #12 Branch

Originally posted by don_resqcapt19:
In my opinion that is a local disconnect and not the branch circuit OCPD. Installing a disconnect at the load end of a circuit does not change the circuit from a branch circuit to a feeder.
Don [/QB][/QUOTE]

Ahh, but does this line up with 440-12(D)"Every disconnecting means in the...circuit between the point of attachment to the FEEDER and the point of connection to the...shall comply with the requirements of 440-12." It appears this qualifies the incomming circuit as a feeder as well.
 
Re: Maximum Size Breaker for #12 Branch

According to the FPN for 240.1 overcurrent protection is to prevent the conductor from being damaged. 110.10 also mentions that overcurrent protective devices are intended to clear faults.

430.31 says overload devices are to protect against heating caused by motors being overloaded or failing to start.

So basically, overcurrent protective devices are supposed to clear faults and overloads aren't.
 
Re: Maximum Size Breaker for #12 Branch

Originally posted by jim dungar:
430.31 says overload devices are to protect against heating caused by motors being overloaded or failing to start.
Jim I am listening but I am still not that clear.

Often when we supply a motor the motor overloads are also protecting the branch circuit conductors from overcurrent.

So how can we say that the OLs are not the final overcurrent device.

Again not trying to argue, just trying to learn. :)
 
Re: Maximum Size Breaker for #12 Branch

Look at:
110.10. "The overcurrent protective devices...shall be selected...to permit the circuit-protective devices used to clear a fault...between any two conductors [a short circuit]..."

240.9 specifically says that thermal only devices are not to be used for branch circuit protection.

430.31 spells it out directly that an overload does not include short circuits.

430.32 (A)(1) says an overload device is responsive to motor currents.

430.51 rules "add to or ammend the provisions of Article 240". Specifically the restrictions in 240.9
 
Re: Maximum Size Breaker for #12 Branch

Bob,
I had always looked at "overcurrent" and "overload" as interchangeable terms but separate from short and ground fault protection.
These terms are defined in Article 100 and they are not interchangeable.
Often when we supply a motor the motor overloads are also protecting the branch circuit conductors from overcurrent. So how can we say that the OLs are not the final overcurrent device.
The overloads do protect the branch circuit conductors from overloads but not from overcurrent. You cannot provide overcurrent protection at the load end of the circuit, this can only be done at the supply end.
Don
 
Re: Maximum Size Breaker for #12 Branch

tryinghard,
Ahh, but does this line up with 440-12(D)"Every disconnecting means in the...circuit between the point of attachment to the FEEDER and the point of connection to the...shall comply with the requirements of 440-12." It appears this qualifies the incoming circuit as a feeder as well.
I don't read it that way. It is just saying that all of the disconnects in the circuit, including feeder disconnects on the line side of the branch circuit OCPD must comply with the rules in 440.12.
Don
 
Re: Maximum Size Breaker for #12 Branch

OK fellas, hi, new this board.
I was taught that if I used a HACR type breaker in the panel supplying the RTU I sized it per the Max overcurent protection listed and sized my wire per min circuit amps listed on the unit. Then I am only required to use a nonfused disconnect or built in disconnect at the unit.

Without a HACR Breaker in the panel I size the wire to the breaker size and am required to provide a HACR breaker or a fused disconnect at the unit.

Have I been doing that wrong all these years? can't say that I have ever failed an inspection this way and have taught a gazillion electricians to do it the same way.
 
Re: Maximum Size Breaker for #12 Branch

There has been no difference in the performance of an HACR or a standard breaker for more than 20 years.

According to Square D:
Q)What distinguishes a HACR breaker from other breakers?

A)Only the label. All UL489 listed breakers are granted the HACR rating. However, manufacturers label only some of them as HACR.
 
Re: Maximum Size Breaker for #12 Branch

All compressor motors need overload protection. If the unit does'nt come equipt with, then it needs to be provided.it can be in the form of seperate relays,internal thermal or fuses.With seperate relays(sized at 140%), brkr can be sized to 175%.Conductors to 125%.With fuses as o.l. protection(sized to 125%),breaker is limited to 125%,conductors still 125%.
Rick
 
Re: Maximum Size Breaker for #12 Branch

As I read art. 440 its sounds to me that the ground fault (breaker) can be sized at 175 or even 225% if needed to handle start up current. This does not change the 125% sizing of the conductors. I have heard of people in the past changing breakers sizes on aging A/C motors due to higher amperage draw without changing the wire size
 
Re: Maximum Size Breaker for #12 Branch

The amperage rating of a unit and the wire size in these cases are two horses of different colors.It is common to see a data plate that requires a 40 amp max. breaker but can be wired to match the min. wire size lets say #10.
Personally I won`t wire smaller than #10 just due to the lugs that most disconnects have #12 might be acceptable but is a bear to get a good bite on but that is me,it is allowed if the data plate says so.
 
Re: Maximum Size Breaker for #12 Branch

A picture is worth a 1000 words this string must be getting close; I?m fairly certain this post will insure the 1000 is hit with it?s length and hot topic. I sure could use a prop to convey my message though. I actually do have a JPEG image but cannot get it uploaded to the code forum. So I will try to script through this application again:

Application is: existing contract for a public agency, a ?TI?, through a General Contractor. The initial contract drawings have been value engineered some by a Mechanical Contractor who is specifying the replacement HVAC equipment.

Problem: the inquisitive Client?s (public agency) Superintendent is asserting the existing #12?s will suffice. I have submitted my scope based on information received from the Mechanical Contractor and I will ?Feed? with 10?s rather then ?Branch? with 12?s.

New HVAC unit in question specification: 14 FLA, fused disconnect at unit required (again, this is the requirement from the Mechanical Contractor)

?Source? circuit: panelboard with existing 25A 3P breaker and existing source circuit is 3 #12?s (130? source breaker>new local fused disconnect at unit)

Question: is the source circuit a feeder or branch circuit?
Article 100: "Feeder: All circuit conductors between?source and the final branch-circuit overcurrent device." (overcurrent device see 240-1 & 6(A))
A possible normal route to collect proper conductor sizing (the route I picked) could start and end as follows: 310-16 & *240-4(D) & while in view of 215-3. This route would qualify a feeder NOT branch and reveals the conductors are to be #10?s
Further investigation: 310-6 & *240-4(D) & (G) & 440 parts III, VI (440 parts III, VI are both ?Brancb-Circuit? related therefore my investigation returns to *240-4(D) and stops if the source circuit is a feeder).

This now evolves to question: is the HVAC fused disconnect a "final branch-circuit overcurrent device" as described in Feeder definition?
Again *240-4(D) references 440 parts III, VI
440 III ? Branch-Circuit Short-Circuit and Ground-Fault Protection?
440-21 General ??devices intended to protect the branch-circuit conductors?and motors...against overcurrent due to short circuits and grounds"
440 VI ?... Branch-Circuit Overload?, this section qualifies the overloads (heaters) if existing.
Answer: 440-21 clearly calls this a branch-circuit overcurrent device.

So the source circuit is a feeder qualified by the criteria of 440 parts III, VI & 240-1 & 6(A) (overcurrent device)

Does branch circuit exist?
Article 100, "Branch Circuit: "?conductors between final overcurrent device protecting the circuit and the outlet."
Branch size: 310-16 & 240-4(G) & 440 parts III, VI reveals the conductors are to be #12?s
Answer: If the HVAC fused disconnect is a final branch-circuit overcurrent device then this is a branch between the load of this disconnect to the unit and the disconnect line circuit is a feeder.

Well guy?s I gotta say (although I?m bias) I agree with my All Summarized statement (feed with 10?s) and disagree with #12?s branch (source) circuiting from a remote breaker to the local fused disconnect at the HVAC unit. It really does boil down to the HVAC unit having a ?final branch-circuit overcurrent device? qualification and my investigation reveals this scenario does.
?Ga-ahead? make me eat my words, if I have to eat these words I?ll NEVER go hungry! :)

All Summarized: because the source circuit is a feeder the conductor size will be #10?s. :D :cool:

Notice web page & navigate to/NEC/General Information/Conductor Sizing, he states ?The National Electrical Code requirements for conductor sizing and overcurrent protection have always been confusing and complex?? At least this site supports our head scratching!
 
Re: Maximum Size Breaker for #12 Branch

tryinghard,
All Summarized: because the source circuit is a feeder the conductor size will be #10?s.
The fused disconnect at the equipment is certainly an overcurrent device, but it is not a branch circuit overcurrent device. Its only purpose is to protect the equipment and not to protect the branch circuit. The circuit feeding the equipment overcurrent device is a branch circuit and not a feeder.
440-21 General ??devices intended to protect the branch-circuit conductors?and motors...against overcurrent due to short circuits and grounds"
The breaker at the panel provides this protection.

How can the addition of an overcurrent protective device at the load end of a circuit logically require a larger circuit conductor???
Don
 
Re: Maximum Size Breaker for #12 Branch

Tryinghard,even if you thought that this is a feeder,your overcurrent protection is then limited to 100% /125% of the load.This would'nt be enough to stop and start the load.This is the reason for the 175% rule.
Rick
 
Re: Maximum Size Breaker for #12 Branch

430.62 Rating or Setting ? Motor Load.
(A) Specific Load. A feeder supplying a specific fixed motor load(s) and consisting of conductor sizes based on 430.24 shall be provided with a protective device having a rating or setting NOT GREATER THAN the largest rating or setting of the branch-circuit short-circuit and ground-fault protective device for any motor supplied by the feeder [based on the maximum permitted value for the specific type of a protective device in accordance with 430.52, or 440.22(A) for hermetic refrigerant motor-compressors], plus the sum of the full-load
currents of the other motors of the group.
 
Re: Maximum Size Breaker for #12 Branch

Originally posted by don_resqcapt19:
The fused disconnect at the equipment is certainly an overcurrent device, but it is not a branch circuit overcurrent device. Its only purpose is to protect the equipment and not to protect the branch circuit. The circuit feeding the equipment overcurrent device is a branch circuit and not a feeder.
440-21 General ??devices intended to protect the branch-circuit conductors?and motors...against overcurrent due to short circuits and grounds"
The breaker at the panel provides this protection.

How can the addition of an overcurrent protective device at the load end of a circuit logically require a larger circuit conductor???
Don
I agree there is no apparent good reason to increase the source circuit. So with my scenario 440-21 would have to say ??devices intended to protect the branch-circuit conductors?and [or] motors?against overcurrent?.

So when would this scenario become a feeder?
 
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