Permanent Split Capacitor Motor Theory

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In all single phase AC induction motors, there is no relative phase rotation so they are not inherently self-starting like 3 phase motors. Something must create that relative rotation first, which generally consists of a phase shift, a delay in torque production between two sets of windings making one chase the other, at least at first. Once spinning, that is no longer necessary because the back EMF of the spinning rotor creates it for itself. So there are 4 main types of Single Phase AC motors; Split Phase, Cap-start / Induction Run (CSIR), Permanent Split Capacitor (PSC), and Cap-Start / Cap-Run (CSCR) ... and Shaded Pole (SP). So there are FIVE, five types of single phase AC induction motors. :p Of those, only 3 of them have capacitors; CSIR, PSC and CSCR.

In PSC, the capacitor in is series with one of the windings to create the phase shift necessary to make it spin and that cap stays in the circuit permanently as a Run cap, and that means the capacitance can't be too high or it will cause problems. So the phase shift it creates and the resultant starting torque that represents, is relatively low; somewhere in the 30-150% range of FLT (the upper ranges are going to have issues with over heating and longevity so are rare). So in general we consider PSC motors as "low starting torque" motors, good for things like centrifugal pumps, centrifugal fans and centrifugal compressors where the actual load doesn't couple with the motor fully until the speed is around 75% or more. The good thing about them is that with the cap in there all the time, they have good power factor and run cooler, so better efficiency compared to others (Split Phase, Shaded Pole and CSIR).

CSIR has only a Starting cap, which is switched out of the circuit at that 75+% speed and can produce 200-400% starting torque, so it is good for harder starting applications, most often the type used in industrials that use single phase because of that. So think of belt drives, conveyors, air compressors, saw motors etc. But they are more expensive than PSC too and the PF and efficiency is lower because there is no running cap, so the long term cost of ownership goes up.

CSCR is kind of a combination of PSC and CSIR in that the starting cap gives it higher starting torque like the CSIR, but the running cap gives it the better efficiency of the PSC. It is also the most expensive so pretty much only gets used over CSIR when the long term running costs will make the higher cost worth it.

Split phase is kind of going by the wayside because they have really high starting current (600-700%) but relatively low starting torque (175%) for it. Their only advantage is that they are the cheapest to make (other than Shaded Pole) because there are no caps at all, the phase shift is just the two sets of windings and a start switch to take one out at 75% speed.

Shaded Pole use a shading ring in the armature to cause a delay in the magnetics, thus the relative rotation. They are very cheap to make, have no moving parts like PSC motors, but also no capacitors at all. The problem is, they are the lowest of low on starting torque (25-75%) and run at high slip so they are very inefficient. PSC motors are generally relegated to really low torque applications like little fans and blowers.
 
And how do they reverse direction in terms of those windings?
You reverse the polarity of just one of the windings? That way the relative phase shift is effectively in the opposite direction.
(A 270 degree phase shift is just a 90 degree phase shift in the opposite direction.)

If you reverse the polarity of both windings the rotation direction would be unchanged.
 
About same thing as a 2 phase motor, because that is essentially what it is. 4 pole motor would alternate main and aux winding every 45 degrees

So wait, your saying a 1902 2 phase motor would work on a single phase supply with a cap?
 
In all single phase AC induction motors, there is no relative phase rotation so they are not inherently self-starting like 3 phase motors. Something must create that relative rotation first, which generally consists of a phase shift, a delay in torque production between two sets of windings making one chase the other, at least at first. Once spinning, that is no longer necessary because the back EMF of the spinning rotor creates it for itself. So there are 4 main types of Single Phase AC motors; Split Phase, Cap-start / Induction Run (CSIR), Permanent Split Capacitor (PSC), and Cap-Start / Cap-Run (CSCR) ... and Shaded Pole (SP). So there are FIVE, five types of single phase AC induction motors. :p Of those, only 3 of them have capacitors; CSIR, PSC and CSCR.

In PSC, the capacitor in is series with one of the windings to create the phase shift necessary to make it spin and that cap stays in the circuit permanently as a Run cap, and that means the capacitance can't be too high or it will cause problems. So the phase shift it creates and the resultant starting torque that represents, is relatively low; somewhere in the 30-150% range of FLT (the upper ranges are going to have issues with over heating and longevity so are rare). So in general we consider PSC motors as "low starting torque" motors, good for things like centrifugal pumps, centrifugal fans and centrifugal compressors where the actual load doesn't couple with the motor fully until the speed is around 75% or more. The good thing about them is that with the cap in there all the time, they have good power factor and run cooler, so better efficiency compared to others (Split Phase, Shaded Pole and CSIR).

CSIR has only a Starting cap, which is switched out of the circuit at that 75+% speed and can produce 200-400% starting torque, so it is good for harder starting applications, most often the type used in industrials that use single phase because of that. So think of belt drives, conveyors, air compressors, saw motors etc. But they are more expensive than PSC too and the PF and efficiency is lower because there is no running cap, so the long term cost of ownership goes up.

CSCR is kind of a combination of PSC and CSIR in that the starting cap gives it higher starting torque like the CSIR, but the running cap gives it the better efficiency of the PSC. It is also the most expensive so pretty much only gets used over CSIR when the long term running costs will make the higher cost worth it.

Split phase is kind of going by the wayside because they have really high starting current (600-700%) but relatively low starting torque (175%) for it. Their only advantage is that they are the cheapest to make (other than Shaded Pole) because there are no caps at all, the phase shift is just the two sets of windings and a start switch to take one out at 75% speed.

Shaded Pole use a shading ring in the armature to cause a delay in the magnetics, thus the relative rotation. They are very cheap to make, have no moving parts like PSC motors, but also no capacitors at all. The problem is, they are the lowest of low on starting torque (25-75%) and run at high slip so they are very inefficient. PSC motors are generally relegated to really low torque applications like little fans and blowers.

You mean CSIR,CSCR and split phase having no moving parts? And shaded poles are the ones regulated to low torque? BTW, GE used a 6 amp shaded pole motors for their dishwasher up until that late 90s- until when it was replaced by a 1.8 amp PSC for the same pump. Every repair man will tell you the shaded pole motor would not start half the time due to the low torque- and the amount of heat it gave off was astronomical. :lol::lol:


But- awesome post. 5 stars and worthy of a sticky :happyyes::happyyes::)
 
You mean CSIR,CSCR and split phase having no moving parts?
What he meant was those you mentioned do have a moving part (besides the rotor), they all have a centrifugal actuated switch to connect the start winding/start capacitor out of the circuit once a predetermined speed is reached. The shaded pole and PSC have no moving parts other then the rotor.
 
What he meant was those you mentioned do have a moving part (besides the rotor), they all have a centrifugal actuated switch to connect the start winding/start capacitor out of the circuit once a predetermined speed is reached. The shaded pole and PSC have no moving parts other then the rotor.


Oh, ok, that makes sense. My bad- mis read :ashamed1:
 
In theory, all caps produce a 90 degree shift?
Probably so, but the amount of capacitance will determine how much current flows and will result in different amount of torque being produced, so you have to select the right one to get the desired torque.

A CSCR motor is basically a PSC motor, with additional capacitors in the circuit during starting to produce more starting torque. It can't take the extra current for very long and must switch the extra capacitors out.
 
A cap by itself produces a 90 degree shift between applied voltage and current.
But what we need to look at is the difference in phase between the winding current in the LRC circuit of the run winding and that in the other winding with a series cap.
If the series cap is large enough it adds close to zero phase shift to the current.

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What he meant was those you mentioned do have a moving part (besides the rotor), they all have a centrifugal actuated switch to connect the start winding/start capacitor out of the circuit once a predetermined speed is reached. The shaded pole and PSC have no moving parts other then the rotor.
Heh, yeah, whoops. The rotor is moving... hopefully.:ashamed1:
That entire sentence was really poor, my English teacher sister would be slapping me had she read that.
 
Heh, yeah, whoops. The rotor is moving... hopefully.:ashamed1:
That entire sentence was really poor, my English teacher sister would be slapping me had she read that.

Its ok, no sweat. :)

Question. Can PSC motors stay in locked rotor for a longer time than CSIR and split phase motors? I often see the latter darting to full speed in 1/5 of a second while PSC motors like those driving fans seem to take a few seconds to get to speed.
 
Its ok, no sweat. :)

Question. Can PSC motors stay in locked rotor for a longer time than CSIR and split phase motors? I often see the latter darting to full speed in 1/5 of a second while PSC motors like those driving fans seem to take a few seconds to get to speed.

It will take longer to burn out the aux winding if it is stuck because it don't draw as hard/develop same torque as same thing with a higher value start capacitor in the circuit.
 
Probably, unless the motor is listed as impedance protected (as many small vent fan motors are.)

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Aren't those usually Shaded Pole that are impedance protected? Don't know that I've ever seen that with a PSC motor, but I can't say that I've ever had to look. But yes that is definitely the case with Shaded Pole fan motors however, another reason why they are used a lot for that. Junior can jam a pencil in it to stop the fan blades and it probably won't start a fire.
 
Won't the main winding burn up too?
Actually my experiences seem to be that branch circuit short circuit/ground fault protection usually trips before any motor overload protector trips, if setting isn't too high. That is on capacitor start motors, PSC motors usually trip overloads if motor fails to accelerate. If centrifugal switch fails to open on a capacitor start motor it will take out start capacitors, often they will blow the guts out of them, which takes the start capacitors out of the circuit and the motor will run fine if none of the capacitor leads ends up faulted after blowing up, but come next time to start you have no start capacitors.
 
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