Transformer current calculation help for In-rush and current consumption

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emiller233

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I'll try.
The rating is given as 91Adc. The factor to calculate the AC current is 0.816.(sqrt(2/3). Hence the 73A. A bit of rounding may have been done.
So that's possibly/probably where the 73A comes from.

Whether that comes directly from the 480Vac for a 330Vdc supply is another matter.

Isnt that 91Adc for the output amperage? I am trying to find the maximum input amperage at 480 VAC so I can have all my currents for a list. our UL certifying agent wants a report on every device
 

topgone

Senior Member
Isnt that 91Adc for the output amperage? I am trying to find the maximum input amperage at 480 VAC so I can have all my currents for a list. our UL certifying agent wants a report on every device

How about this formula:
AC amps = (DC watts)/(Vac x 1.732 x PF x Efficiency)
I get 56.4 amperes AC input at 480VAC using Vin = 480VAC; Amps dc = 91A; Vdc = 330VDC; PF = 0.8; Efficiency = 80%
 

Ingenieur

Senior Member
Location
Earth
How about this formula:
AC amps = (DC watts)/(Vac x 1.732 x PF x Efficiency)
I get 56.4 amperes AC input at 480VAC using Vin = 480VAC; Amps dc = 91A; Vdc = 330VDC; PF = 0.8; Efficiency = 80%

From the spec sheet
eff 0.87
pf 0.69
min v for rated output 30000 w/330 vdc is 396 vac
30000/330 = 90.91 rounded to 91 A dc (same as spec sheet)

30000/(1.732 x 396 x 0.87 x 0.69) = 72.86 rounded to 73 A ac

at 480 his i may be < 73 A ac
30000/(0.87 x 0.69) / (1.732 x 480) = 60.11 A ac

50 kva either way, I would still use a 75 kva, run cooler
I'm not sure if i is linear with a solid state convertor???
 

Besoeker

Senior Member
Location
UK
looks like the 73 A is based on lowest rated input v of 396 vac
The 73Aac comes the relationship between the DC and AC currents. So 91Adc results in 73Aac. Assuming reasonably smooth DC which it ought to be in this application.
The 91Adc is simply from the 30kW and 330Vdc.

What would be useful to know is what converter topography is being employed. That might answer some of the apparent anomalies.
 

Ingenieur

Senior Member
Location
Earth
The 91 dc output is not proportional to the i input of 73 ac

the unit is rated/regulated 330 vdc 30000 w or 91 A dc regardless of the input voltage
ac input range per the spec sheet is 396 to 528 vac
so same rated dc output over that range

input kva = 30000/(0.87 x 0.69) = 50 kva
and since pf and eff are ~ constant per spec sheet

so for various vac input the corresponding i ac input
396 73 A
480 60 A
528 55 A
approximately
 
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GoldDigger

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Retired PV System Designer
I could see some nonlinearity in the conversion between RMS AC amps and average (mean) DC amps, but not enough to worry about.
And it does not sound like there would be any constant magnetizing current term if it is just a rectifier.
I agree, output amps will be proportional to input amps, just have to make assumptions about the filtering if any to figure out what that constant is.
 

Ingenieur

Senior Member
Location
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The 91 dc output is not proportional to the i input of 73 ac/QUOTE]
At the risk of being sanctioned yet again, I respectfully disagree.
That's what it is regardless of input voltage.

That is exactly what I said
dc output is constant over an input range of 396-528 vac
input i varies to maintain a constant input of 50kva since eff and pf are spec'ed constant over the rated v input range

the unit is derated from 30 to 24 kw at 10 or 15 vdc

kva = 1.732 x 73 x 528 = 77 kva
that means net eff (pf x eff) goes to 39% (30/77) from the spec 60% (0.69 x 0.87)
why would eff go DOWN at greater than rated v?
I could see below

we can discuss this AND be civil
 
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GoldDigger

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You rang?

It seems clear to me that the output DC voltage is not necessarily proportional to the input AC voltage, given the spec.
But there would have to be some pretty interesting circuitry inside to make the output current not proportional to the input current, at least for a given voltage.
If the proposal is that the constant of proportionality as you vary the DC load is a function of input voltage, I can see how that could happen.
You are both right, and therefore both wrong. :)
 

Ingenieur

Senior Member
Location
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"The 91 dc output is not proportional to the i input of 73 a"
is what you said.

That's incorrect and the point I was addressing.
But, let's leave at that before one of the mods intervenes.

Misunderstood your post

dc i out is not proportional to input i
dc i is constant
ac i input varies with voltage as I illustrated

input kva is constant
voltage varies for rated output per the spec sheet
therrfore so must current since kva = sqrt3 x v x i
if v goes up i must go down for kva (and pf and eff) to be constant

we can disagree yet show respect
 

Ingenieur

Senior Member
Location
Earth
I'll try.
The rating is given as 91Adc. The factor to calculate the AC current is 0.816.(sqrt(2/3). Hence the 73A. A bit of rounding may have been done.
So that's possibly/probably where the 73A comes from.

Whether that comes directly from the 480Vac for a 330Vdc supply is another matter.

where does the sqrt2/3 come from? How is it derived?


i know for a diode rectifier 3 ph
Vdc = 3 x sqrt2 x Vll ac rms / Pi = 1.35 Vll rms
if Vll rms = 480
Vdc = 650 dc or +/- 325 vdc

single ph 2 sqrt2 / Pi = 0.90
so for 120 vac ~ 108 vdc
 

Ingenieur

Senior Member
Location
Earth
You rang?

It seems clear to me that the output DC voltage is not necessarily proportional to the input AC voltage, given the spec.
But there would have to be some pretty interesting circuitry inside to make the output current not proportional to the input current, at least for a given voltage.
If the proposal is that the constant of proportionality as you vary the DC load is a function of input voltage, I can see how that could happen.
You are both right, and therefore both wrong. :)

look at the spec
the dc output v is held to a tight tolerance over the spec input range
pretty worthless dc power supply if it didn't ;)
 

GoldDigger

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look at the spec
the dc output v is held to a tight tolerance over the spec input range
pretty worthless dc power supply if it didn't ;)
I agree. (Depending, of course, for what purpose the DC supply is intended.)
And I do not see anything about that that contradicts what I said.
I can definitely see that for a regulated supply with a buck or boost converter the input current can vary as a function of input voltage for a constant output current. Or if dissipative linear regulation is are (however unlikely that is in such a large supply) the input current could be strictly proportional to output current over a wide range of input voltage.
 

Ingenieur

Senior Member
Location
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Line regulation at rated load
voltage mode w/sensing wire
nominal input voltage +/- 10%
440/480 or 396-528 (rated operating range)

Rated dc v is +/- 0.01% of full scale
for 330 vdc +/- 33 mV
that is tight
better be for $20k lol

so v dc is constant over a varying input v of 396-528 vac for a constant load
so i dc is constant
since eff and pf are constant and v vac varies i input must vary (inversely) for a constant output
 

GoldDigger

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are you 'taking a piss'?
lol
Besoeker will know what that means lol
No, I was being quite serious.
Your last post was a refreshing finish to a warm but not yet heated exchange where both posters were right but were talking at cross purposes about different things.

When I am 'taking a piss' it will look like this.

:angel:
 

Ingenieur

Senior Member
Location
Earth
No, I was being quite serious.
Your last post was a refreshing finish to a warm but not yet heated exchange where both posters were right but were talking at cross purposes about different things.

When I am 'taking a piss' it will look like this.

:angel:


I was j/k :D
 
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