Why do they both trip???

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If there is a common downstream fault, phases from 100 and 70A breakers shorting together (with ground in addition), both the breakers will trip always ​together whenever energized by 200A main breaker. So that possibility is easy to verify first.
 
I'll pose a theory....what if the upstream transformer is an ungrounded "floating" wye providing the 480/277V source. Then if the 70a breaker has a ground fault on say 'A' phase and the 100a breaker has a ground fault on 'B' phase you would have a L-L fault that could cause all three breakers to trip.

As for why it happens when it is wet...maybe one of the ground faults is on a downstream 277V outdoor light fixture that is fed from a contactor. So you wouldn't necessarily see the fault with a megger when deenergized.


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I guess not impossible. I would have to assume Bob has done some investigating of the loads supplied and would have likely found something if that is what is happening, but I have asked if a simple megger test has been done and haven't really gotten an answer either.
 
I have asked if a simple megger test has been done and haven't really gotten an answer either.
Megger test is usually prior to commissioning a new install. This is existing installation. A fault could easily be ascertained per my last post.
 
First post he indicated a basic mega test had been done.
That was over 60 posts ago and is forgotten by now :)

That said, I can't recall ever needing to replace a conductor in such situations that passed a basic megger test, if it was replaced usually didn't solve any problems. Marginal failure of such test usually doesn't mean there will be high fault currents, it just means there is less time until you may have a "no-go" test.

From what little I have seen and heard, I'd certainly look into those magnetic trip settings before doing much else if it were my job to solve this. I'd probably do that before hiring a third party to monitor things.

If this has a pretty robust supply, available fault current is likley pretty high, magnetic trip set at it's lowest setting don't seem right in those conditions either. Just starting a motor across the line might briefly go into magnetic trip range easily in that situation.
 
That was over 60 posts ago and is forgotten by now :)

Try paying more attention the opening post instead of the side conversations. :p



Too tired right now to go into details right now.

  • There was nothing advanced about this testing.
  • The conductors and equipment passed the testing done by the testing company.
  • They are curious about the mag trip settings as well.
  • The 70 amp breaker tripped in a span of say 10 to 30 minutes from when we re-energized. None of us where in the area when it tripped.
  • It was reset and did not trip again
 
From what little I have seen and heard, I'd certainly look into those magnetic trip settings before doing much else if it were my job to solve this.


What does that mean look into it? Can you do the calculations?

I'd probably do that before hiring a third party to monitor things.

I sometimes really question if you read what has been posted.:huh:

No one is getting hired to monitor anything.

A company, that specializes in electrical conductor, equipment testing and commissioning was hired to look at the installation and give their professional opinion.

The technician on site took notes, photos, IR images, of many things, including the breaker settings and is going to put all that into a pretty report that will get turned into the customer for their in house engineers to use and base decisions on.

Next week I may well be back there cranking the settings but that will be an engineers call not mine.

This 200 amp breaker that is tripping is only one other 200 amp breaker away from the service disconnect. For all I know raising the mag trip on these breaker could just push faults up to the main. I am not quilfied to determine breaker settings.
 
What does that mean look into it? Can you do the calculations?



I sometimes really question if you read what has been posted.:huh:

No one is getting hired to monitor anything.

A company, that specializes in electrical conductor, equipment testing and commissioning was hired to look at the installation and give their professional opinion.

The technician on site took notes, photos, IR images, of many things, including the breaker settings and is going to put all that into a pretty report that will get turned into the customer for their in house engineers to use and base decisions on.

Next week I may well be back there cranking the settings but that will be an engineers call not mine.

This 200 amp breaker that is tripping is only one other 200 amp breaker away from the service disconnect. For all I know raising the mag trip on these breaker could just push faults up to the main. I am not quilfied to determine breaker settings.
I have never told you where to set them or how to determine their proper setting, I don't really know how to determine where to set them. I did think it looked a little suspicious as soon as I seen they were all at minimum settings and pointed that out, ever since then you seem to have been trying to prove I was wrong about something. Seems logical to me that any high inrush type of load can potentially give trouble with a low magnetic trip setting. Do you want to put line reactors on those circuits to reduce the inrush or do you want to figure out where to set the magnetic trip? Either way will involve some calculating of available current and impedances of circuits and loads.

I would not be one bit surprised if the mag trip of those three breakers is currently a lower value then all the fixed magnetic trip breakers in the panel, and if it were me I would have been addressing the setting of those somehow before going into much other study of what might be going on.
 
I have run into some odd things in the past that just baffled me. Many times the problem went away after some actions were taken, but no one really knew what action was the solution.

If these breakers are actually tripping at the same time, it suggests to me a common event.

I have been told that electronic breakers can be fooled into tripping. I have never seen it myself but I have been told that it can happen and it is very hard to determine just what caused it.
 
A company, that specializes in electrical conductor, equipment testing and commissioning was hired to look at the installation and give their professional opinion.

The technician on site took notes, photos, IR images, of many things, including the breaker settings and is going to put all that into a pretty report that will get turned into the customer for their in house engineers to use and base decisions on.

You don't seem impressed by this testing company...
 
:? Why would you say this? Nothing iwire has said in this thread has given any indication of that.

It was just a question..... He mentioned a pretty little report for them to see and I though maybe he was not impressed. Sorry......
 
Since the problem is intermittent, it may be prudent to do some sort of event monitoring. If you already have, please ignore this message.

We put our PQ recording on it for a while, until we needed it for another job.

We did not catch a thing during that time. :weeping:
 
We put our PQ recording on it for a while, until we needed it for another job.

We did not catch a thing during that time. :weeping:

Observation effect? I'm only partly kidding.

Does your PQ gear record current? If so, how close to the breaker rating is it? For instance, is it 80% or 20%?

As for observation effect, it is possible that the installation of your recording equipment is mitigating the problem. I am thinking along the lines of a very brief transient that would be able to trip a mag breaker, but the recording gear keeps it from getting to the breaker by acting like a filter.

Are you planning to do any further monitoring?
 
Does your PQ gear record current? If so, how close to the breaker rating is it? For instance, is it 80% or 20%?

20-30% very steady, no real load changes.

These panels only supply emergency lighting, exit signs, things like fire panels and other items the AHJ requires to be on an emergency panel.

There are other panels and ATSs for other optional generator loads.

Later I will post some more details, just not into it right now. :)
 
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