Is there an exact position for each door that these must be mounted at or do you have some discretion?
The reason I ask is that if it is possible to move the box at all you may be able to mount it to a stud in some cases.
I'm assuming these are metal studs. I like to drill with a 1/2" hole saw in the center of the stud and have the toggle bolt grab the metal when I'm mounting something heavy on drywall.
The WP boxes I'm thinking of have tabs that are optional on the exterior, but in this case I would run the toggle out of the back hub with a washer and lock-washer. The box shouldn't rotate if the toggle bolt is tight enough but just in case I would probably run a drywall screw or two in above/below the toggle into the stud.
If it is a wood stud I like those heavy duty deck screws that have the special Hi-torque quasi Phillips head.
I googled the part number you listed for the box and the only hit I got was this thread. :roll::grin:
So I'm not exactly sure which box you're using, but, I would add that if it is the kind of box I am thinking of, with the optional tabs, I would never use those tabs in this situation. They are IMO too weak for this installation.
I agree, if hitting a stud is possible without a big deal, I will.
Its actually wood studs, which is great. Trying to align to a stud is probably possible at almost every door. But we will have to add extension rods. Not too expensive, but if every door needs one, it could a $300-$400 depending on the number needed.
The back box is a standard 1 gang 3 hole WP box. The instructions show mounting through the back of the box, there are small screw "knock out" holes. That's how I would do it.
I also plan on adding small fender washer the the screw in the box.
I have had a lot of positive feed back from people I have spoke to in person, but, I realize the caliber of the advice dispensed here and I am attempting to heed your advice.
If anyone else has ideas or thoughts, please share them.
I am looking at this job very closely as it would be highly profitable, and if possible I want to do it. But I don't want a mess either. Catch 22?