Local inspector for a municipality in a home-rule state.
Contractor has a range installed that is tripping the GFCI breaker. The range is on a wood floor over wood floor joists, and insulated from all grounding paths - not near any grounded appliances, water pipes, etc. We removed and capped the equipment grounding conductor from the receptacle, and bonded the ground screw on the receptacle to the neutral screw on the receptacle (just for testing purposes).
It still trips the GFCI breaker. In this set-up, there is nowhere for leakage current to go except back on the neutral. By this test, I conclude that leakage currents or ground-faults are not what is causing the GFCI breaker to trip. Does that sound like a reasonable conclusion?
I only have two theories proposed by different electricians that could explain the tripping if it's not leakage current.
One electrician has proposed that the GFCI breakers might trip sooner than regular breakers because of overcurrent conditions, and that the range pulls just enough amps to trip the GFCI breaker when the oven is starting up, but not enough to trip a regular breaker in the amount of time it takes the load to stabilize down to a lower draw. The trip curves (attached in the pdfs) do seem to indicate that GFCI breakers trip a little faster than regular breakers do under overcurrent conditions, but is it enough to matter?
Theory number two is that the unbalanced load from the timer assembly is causing the GFCI to trip. In that case, you would not be able to use a double-pole GFCI breaker for multiwire branch circuits, because there would always be unbalanced loads going on. I have heard that this might be the case, but I have no experience with double-pole GFCI breakers on multiwire circuits. Nobody uses multiwire circuits here, and if they did they would be unlikely to install GFCI at the breaker rather than the receptacle. Is this a reasonable theory?
Seems like everyone on the internet has a theory, but I can't prove any of them. The moisture in the coils is a good theory, but bonding the grounds/neutrals like we did should have eliminated that problem from tripping the breaker.
Any help you could give would be appreciated. As a home-rule municipality, we have the ability to influence adopted codes, so if I can figure out what is going on, it would be much easier to make accommodations.