VFD Long Lead Lengths - Correctly Calculating Voltage Drop

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Ingenieur

Senior Member
Location
Earth
I have no idea.

clueless
gotcha

if it's not R it must be X
and at fund freq X is negligible
so the logical conclusion is harmonics whose freq increase X exponentially

In my example (without knowing drive specifics)
X with only fund 0.11 Ohm or same magnitude as R 0.14
total drop 7%

my guess 12 pulse drive
X increase to 0.45 due to harmonics
R 0.14
drop 18% or 86 vac
 

Sahib

Senior Member
Location
India
you never explained what method you think the op's engineer used to arrive at a 15-20% dropwe know the R drop is 3-6% depending of whose calcs you use
Any possibility OP VFD malfunctioning so that its output carrier frequency above design value to increase cable impedance and voltage drop?
 

Sahib

Senior Member
Location
India
If VFD is designed to take care of motor terminal voltage so that v/f is at design value, cable voltage drop should not matter. Isn't it?
 

winnie

Senior Member
Location
Springfield, MA, USA
Occupation
Electric motor research
If the carrier frequency increases, then the voltage drop _at the carrier frequency_ will increase. The voltage drop at the _fundamental_ will remain essentially unchanged. The sinusoid should get _cleaner_.

If the carrier frequency increases, then you might see an increase in 'zero cross distortion', which will add harmonics, however in a properly designed drive this should be compensated for.

If the parameters are set correctly, then the VFD will compensate for voltage drop...until you reach the maximum voltage capability of the VFD. So with a VFD excess voltage drop doesn't result in the motor seeing low V/Hz, but limits the maximum speed at which the motor will see correct V/Hz.

-Jon
 

Sahib

Senior Member
Location
India
If the carrier frequency increases, then the voltage drop _at the carrier frequency_ will increase. The voltage drop at the _fundamental_ will remain essentially unchanged. The sinusoid should get _cleaner_.
So increased voltage drop in OP case may be due to change in carrier frequency. How to check it?
 
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Besoeker

Senior Member
Location
UK
If the carrier frequency increases, then the voltage drop _at the carrier frequency_ will increase.
If the PWM frequency increases, the ripple current content will reduce. Not that it's normally much anyway with switching frequencies usually in the the kHz range. We made some special drives up to about 100kW for high speed motors. We switched at around 10kHz. Not a lot of current gets through at that frequency.
 

iwire

Moderator
Staff member
Location
Massachusetts
The OP has not been online since 7/21, I think it is safe to say they are no longer participating here and all I see left is bickering.

We are done here.
 
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